Repair Work Flow Chart (Editing)

Company:

Project #

Start Date:

End Date:

Step	Not Started	In Process	Complete
Un-crate and Visual Inspection (A1)
Dissasemble Clean Non Mercury (A1)
Dissasemble Clean Mercury (A9)
Take Measurements of Bearings and Rotor (M9)
Machine Stub Material and Install (M7)
Mill Keyway in Router (M21)
Make Couplings (M4)
Broach Coupling
Sleeve or Polish Routor Journals
Core Test Rotor (W2)
Re-Stack Rotor (W2)
Turn Rotor Lams and Paint
Make Balance Rings (M29)
Install Rings and Balance Rotor With Thrust Driver
Machine Top End Bell Register
Machine Top End Bell for Concentricity
Machine Upper and Lower Bearing Housings for Concentricity
Make bearing Insert
Install Bearing Inserts
Machine Can or Lower End Cap
Machine Thrust Housing
Lap Thrust Assembly
Machine Driver
Mandrel In Stator (M8)
Weld/Re-Machine Stator (M22)
Machine Male Terminals
Mandrel Out Stator (M8)
Grind Laminations
Core Test Stator
Re-Stack Stator (W3)
Dip/Bake (Raw Stator)
Install Fibers (W6)
Grind Fibers (W7)
Insulate Stator (W8)
Wind Coils (W9)
Install Coils/Wire (W10)
Install Sensors
Connect Winding Install Surge Ring (W11)
VPI (W12)
Clean Stator and Test
Dip/Bake (2nd) - (W15)
Baker Test (W14)
Tank and Test (2) - (W15)
Strip and Take Data (W22)
Relead Stator (W23)
Splice Cables (W24)
Clean Parts (A3)
Prep Parts Epoxy Leads (A4)
Install Internally Connected Lead
Assembly (A6)
Fill, Fit Seal (A8)
Sandblast and Paint (G1)
Crate or Skid (G2)
Fit Up Pump and Motor Coupling (A10)